Intern - Device Build

1 нед. назад

USATraineeOnsite

assemblyhardware testingtroubleshootinginventory tracking

Hands-on hardware internship assembling, testing, and shipping devices used in real aircraft for pilot data capture.

This is a hands-on hardware internship. You'll build, test, and ship the devices that fly in real aircraft at university flight schools and military squadrons. Every unit you assemble ends up in a cockpit, capturing data a pilot and instructor will sit down and review that same day. Nothing here is a prototype exercise. is already live at leading flight schools.
You'll work directly with our hardware and engineering teams, and you'll see the consequences of your work fast — if a unit fails, you'll hear about it, and you'll be part of fixing it.
Assemble, wire, and bench-test devices — audio capture, mounting hardware, cable harnesses, enclosures
Diagnose failures on returned or field-reported units and feed what you learn back into the build
Help improve the build itself — fixturing, assembly documentation, anything that makes the next hundred units faster and more reliable than the last hundred
Track inventory, components, and BOMs so we never stall a deployment waiting on a part
Assist in preparing shipments, and willing to learn and assist in other tasks too
Work alongside engineers across hardware, firmware, and software to close the loop between what we build and what pilots actually experience

Currently pursuing a degree in engineering, or equivalent hands-on experience — we care more about what you've built than where you're enrolled
Comfortable with hand tools, wiring and basic electronics debugging
Careful and consistent. Hardware that flies has to be built the same way every time, and you take that seriously
You've built physical things — personal projects, robotics teams, Formula SAE, RC aircraft, drones, a workshop in your garage. Tell us about them
Willing to do the unglamorous work. Some days are assembly and testing, and those units still have to be perfect
Curious about why things fail and persistent enough to find out
Comfortable in ambiguity — processes here are still being written, and you'll help write them

You know how to fly. A private pilot certificate, student pilot time, or any flight training is a real bonus. Pilots understand the cockpit environment these devices live in, and we'll lean on you for more than device build — flight testing, data collection, ride-alongs, and translating what actually happens in the aircraft back to the engineering team
Familiarity with aviation systems, avionics, or general aviation aircraft
CAD, 3D printing, or fabrication experience
Basic scripting for test automation or data validation

captures everything a pilot sees and hears and turns it into automated debrief intelligence — sortie-level awareness that has never existed before. None of it works without the hardware in the aircraft. That's what you'll build.
Pilots trust their lives to the systems in front of them. The device you build is the first link in that chain — if it doesn't capture clean data, nothing downstream works. Interns here own real units going to real customers, not side projects.
Hardware that ships — your work flies in aircraft at flight schools, airlines, and the U.S. Air Force
Direct access to the founding team and every part of the stack, from hardware to AI
A path to a full-time role for interns who prove they can own the build
Find a way. We don't wait for permission or perfect information. Ideas come from anywhere regardless of title. Figure it out, ship it, iterate.
Creativity over control. First principles over process. We'd rather have a creative solution that's 80% right today than a perfect one next quarter.
Update fast. Come in with a hypothesis, throw it away when the data says otherwise. Ego has no place here.
Intensity with focus. We work hard because the mission demands it. Clarity on what matters is how we make that sustainable.