Haydenai

Staff Mechanical Engineer

1mo ago
185000 –240000 USD / yearUSALeadRemote
Haydenai

Staff Mechanical Engineer

1mo ago
185000 –240000 USD / yearUSALeadRemotemechanical designthermal designstructural designprototypingvalidationproduction launch

Lead mechanical engineering efforts for automotive-grade hardware systems in AI transit technology.

About the company

  • At Hayden AI, we are on a mission to harness the power of computer vision to transform the way transit systems and other government agencies address real-world challenges.
  • From bus lane and bus stop enforcement to transportation optimization technologies and beyond, our innovative mobile perception system empowers our clients to accelerate transit, enhance street safety, and drive toward a sustainable future.

Responsibilities

  • Lead end-to-end design of vehicle-mounted hardware systems, including enclosures, brackets, and structural components
  • Own mechanical architecture for products operating in automotive environments (vibration, shock, thermal, weather exposure)
  • Design and develop sheet metal and fabricated structures optimized for performance, cost, manufacturability, assembly and installation
  • Drive product development from concept → prototype → validation → production → installation
  • Perform and guide engineering analyses (FEA, vibration, fatigue, thermal, tolerance stack-ups)
  • Partner cross-functionally with electrical, computer vision, manufacturing and installation team
  • Work closely with suppliers and contract manufacturers on DFM/DFA, tooling, and scaling production
  • Establish best practices for CAD, drawings, GD&T, and design reviews
  • Mentor engineers and raise the bar for mechanical design quality and rigor
  • Identify technical risks early and lead mitigation strategies
  • Travel to customer sites (domestically and internationally) to support pilot hardware installations

Requirements

  • Bachelor’s in Mechanical Engineering or related field
  • 8+ years of experience designing and shipping complex hardware systems
  • Strong hands-on experience with vehicle or automotive-grade mechanical design
  • Deep expertise in structures, brackets, and sheet metal fabrication
  • Proficiency in CAD (e.g., SolidWorks, Creo, NX)
  • Strong understanding of GD&T, tolerance analysis, and stack-ups
  • Experience in design, manufacturing technologies and DFM/DFA for low-to-medium volume production scaling
  • Experience designing for harsh environments (vibration, ingress protection, thermal cycling)
  • Proven track record of taking products from prototype to production
  • Strong ownership mindset and ability to operate in a fast-paced startup
  • Experience working with and managing JDM partners

Nice to have

  • Master’s in Mechanical Engineering or related field
  • Experience with vehicle integration (mounting to buses, fleets, or automotive platforms)
  • Familiarity with automotive standards (e.g., vibration, environmental, ingress protection)
  • Experience with sheetmetal and machined structural components
  • Background in ruggedized electronics enclosures or camera/sensor systems
  • Experience with FEA tools
  • Experience working with global suppliers

Other

  • As the Staff Mechanical Engineer, you will play a key role in building the rugged hardware systems that bring Hayden AI’s vision AI platform into real-world deployment. You will own critical mechanical engineering efforts across product architecture, structural and thermal design, vehicle integration, prototyping, validation, and production launch for automotive-grade systems operating in challenging outdoor environments.
  • You will report into the Mechanical Engineering team and partner closely with Electrical, Embedded, Computer Vision, Manufacturing, Operations and Installation teams. We’re looking for someone who thrives in a fast-moving startup environment and brings deep technical capability, strong engineering judgment, and hands-on experience developing reliable hardware products for production.